★★★★★

“VertiSource knows our industry. They set up our multi-state payroll in weeks and caught compliance issues our previous provider missed entirely.”

Operations Director
National services company, 200+ employees

$0K

OSHA willful/repeat serious-violation max (2024)

All 0

States supported for multi-shift payroll + WC class coding

0 mo

B.K.'s plant safety turnaround. 50-employee Utah manufacturer

Your Manufacturing HR realities, paired with how our specialists handle each.

OSHA Recordkeeping

OSHA 300 logs and electronic submissions

Our compliance team owns your OSHA 300 log tracking, 301 incident docs, 300A summaries, and electronic deadlines so the plant stays inspection-ready every day.

100% of OSHA 300 logs, 301 reports, and 300A submissions filed clean across every plant in the client base.

What you're exposed to OSHA recordkeeping max: $16,550/violation; repeat: $165,514. One missed OSHA 300 line entry = one violation.

Your specialist

Rick

Workers' Comp · 11 yrs · Claims + EMR

Talk to Rick
In practice "After two recordable incidents, our insurer threatened non-renewal. Jennifer spent a week on-site rebuilding our safety program. We got renewed with a 12% credit." H.K., Operations Director, 75-employee Ogden manufacturer
100% OSHA-CLEAN

Multi-Shift Payroll

Multi-shift, multi-plant payroll automation

Shift differentials, holiday pay, overtime thresholds, and multi-state withholding run automatically across every plant on a single consolidated payroll platform.

100% first-run payroll accuracy across every shift, every plant, every cycle after migration.

What you're exposed to FLSA collective actions average $500K+ in settlement. Shift-differential miscalculations stack per-pay-period per-employee.

Your specialist

Dave Harris

Dave Harris · Accounting Lead · 50-state tax filing

Talk to Dave
In practice "Every tax deposit, every state, every cycle. I don't trust the software. I check." Dave Harris, Accounting Lead
3 SHIFTS, 1 RUN

Plant-Floor Workers' Comp

Experience mod reduction for plant-floor risk

We assign correct class codes by actual job function, manage claims aggressively, and run return-to-work programs that drive your experience mod down year over year.

Every class code audited against actual function. Every claim tracked to closure by your specialist.

What you're exposed to High-hazard manufacturing class codes run $6–$14 per $100 of payroll. One open claim can push your EMR above 1.25, triggering 18–35% premium surcharges at renewal.

Your specialist

Rick

Workers' Comp · 11 yrs · Claims + EMR

Talk to Rick
In practice "Four months in, the premium hit and our shop floor was actually safer." B.K., Plant Manager, 50-employee Utah manufacturer
EMR DOWN

Union & CBA Payroll

Mixed union and non-union workforce on one platform

CBA pay scales, seniority tracking, step-rate progressions, grievance docs, and union reporting run alongside non-union payroll on a single dual-track system.

Zero CBA compliance gaps across every union/non-union dual-track payroll in the client base.

What you're exposed to One unfair-labor-practice (ULP) finding = reinstatement + back pay + NLRB board order. Unionized-employer non-compliance penalties start at $50K per violation.

Your specialist

Jenifer V

HR Advisor · 8 yrs · Wage-Hour + Handbooks

Talk to Jenifer
In practice "Employee relations issues come to me first. Not a portal, not a ticket. My phone." Jenifer V, HR Advisor
CBA NATIVE

Production Ramp-Up

Seasonal ramp-up onboarding in hours, not days

Digital I-9 verification, safety acknowledgments, equipment certifications, and benefits enrollment scale from 5 hires to 50 without adding HR headcount.

4-hour new-hire processing during production ramp-ups. Every I-9, safety ack, and equipment cert logged before clock-in.

What you're exposed to Stacked ACA exposure on seasonal crews: $2,970/employee/month. Sloppy offboarding drives your SUTA rate up 1% = $10K/year on $1M wages.

Your specialist

Jena Glazier

Client Success · 6 yrs · Onboarding + Ramp

Talk to Jena
In practice "Your first 30 days with us. I run it. Personally. Every handoff, every onboarding, every question." Jena Glazier, Client Success Manager
4-HR HIRE

Skilled Operator Retention

Benefits that retain skilled operators

We shop medical, 401(k), and shift-worker-friendly enrollment across all carriers so mid-size plants compete for CNC operators and inspectors against the giants.

100% of medical, 401(k), and shift-worker enrollment administered in-house, with carriers shopped on your behalf for competitive rates our carrier relationships earn.

What you're exposed to Cost of replacing one skilled manufacturing hire: $12K–$25K fully loaded. At 40% annual turnover on 75 employees: $450K+/year.

Your specialist

Jenifer V

HR Advisor · 8 yrs · Wage-Hour + Handbooks

Talk to Jenifer
In practice "Wage-and-hour is where firms bleed. I run the audit before DOL does." Jenifer V, HR Advisor
RETAIN OPERATORS
OSHA
300 Logs Maintained
Multi-Shift
Payroll Automated
Pay-Go
WC Premium Structure
50
States Covered
ZayZoon BUILT-IN BENEFIT · ZERO EMPLOYER COST

The hourly-workforce retention tool the floor has been asking for.

Shift workers, forklift operators, line leads, and maintenance techs are your production line. ZayZoon keeps them employed. Up to 29% lower turnover and 2x more job applicants when earned wage access is part of your hiring pitch.

29%
avg turnover cut
more job applicants
0
setup required
$0
employer cost
Already integrated. Push-button on
Zero cost, zero risk, zero liability
89% of users report less financial stress
Integrated directly with your VSHR payroll
Talk to a specialist about ZayZoon
CASE STUDY

How a multi-site manufacturer with 380 employees centralized payroll and eliminated OSHA citation risk

The Situation

A multi-site manufacturer with 380 employees across 4 plants was running manual payroll with different processes at each location. OSHA citation risk was growing due to inconsistent recordkeeping, and 18% annual turnover was draining productivity and driving up recruitment costs.

What We Deployed

Centralized multi-site payroll
OSHA 300 log tracking & reporting
Safety program development
Experience mod rate improvement
Benefits upgrade (full-market carrier shopping)
Digital onboarding workflows
Workers' comp claims management
Shift-differential payroll automation

"Our last OSHA inspection took 90 minutes and they found zero violations. Before VertiSource, those visits would shut us down for a full day."

Full Manufacturing HR compliance landscape

Every regulation we handle on your behalf. Tap to expand.

OSHA Compliance & Safety Programs

OSHA 300 logs, incident reporting, lockout/tagout compliance, and safety training documentation. Manufacturing draws frequent inspections, and one missed record means citations and fines.

How we solve this →

Multi-Shift & Multi-Site Payroll

First shift, second shift, third shift, overtime rules, shift differentials, and multiple plant locations. Payroll complexity multiplies with every schedule variation and facility.

How we solve this →

Workers' Comp for High-Risk Roles

Machine operators, forklift drivers, and assembly line workers carry high-risk class codes. Misclassification means overpaying premiums or denied claims when injuries happen.

How we solve this →

Union & Non-Union Workforce Management

Managing CBA obligations alongside at-will employees, tracking seniority rules, grievance procedures, and maintaining separate benefits structures under one roof.

How we solve this →

Seasonal & Temp Worker Onboarding

Production surges mean onboarding dozens of temporary workers fast. I-9 verification, safety certifications, equipment training records, and benefits eligibility all need to be tracked.

How we solve this →

Employee Retention in Tight Labor Markets

Manufacturing turnover averages above 30%. Competing for skilled machinists, CNC operators, and quality inspectors requires competitive benefits and a retention strategy that goes beyond paychecks.

How we solve this →

Manufacturing HR questions, answered

The most common questions we get from plant managers, COOs, and manufacturing owners running multi-shift operations.

Manufacturers are held to strict OSHA recordkeeping requirements. OSHA 300, 300A, and 301 logs, electronic submission for establishments over 20 employees, and incident root-cause documentation. We maintain your OSHA logs, track recordable injuries, calculate your DART and TRIR rates, and prepare your annual 300A posting. When an OSHA inspector shows up unannounced, your logs are clean, current, and defensible.

Yes. Multi-shift payroll is one of the most common reasons manufacturers call us. We handle shift differentials (second-shift, third-shift, weekend premiums), pyramid overtime, California daily OT, seventh-consecutive-day rules, and blended rate calculations for employees who move between shifts or pay codes inside a single workweek. Every rule is enforced in the time system before pay even hits payroll.

Manufacturing carries some of the most nuanced class codes in workers' comp. A press operator, a warehouse picker, a forklift driver, a maintenance tech, and a QA inspector can all sit under different codes inside the same plant. We map every role to the correct NCCI or state-specific code, move codes when employees change duties, and review your experience mod annually to flag premium reduction opportunities.

It depends on how the allowance is structured. Reimbursements under an accountable plan (employee submits receipts, returns unused amounts) are non-taxable. Flat cash stipends paid without substantiation are treated as wages and must be added to Box 1, subject to FICA and withholding. Company-provided PPE used on-site is generally not taxable. We help you structure tool and uniform programs as accountable plans so the same dollar goes further for both the employee and your payroll tax bill.

Workers dispatched through a staffing agency typically stay on the agency's payroll, W-2, and workers' comp. We help you document the co-employment boundary clearly so the agency carries the employment risk, not you. If you later convert a temp to a direct hire, we onboard them into your VSHR payroll, benefits, and workers' comp in days, not weeks, and make sure tenure and ACA tracking start on day one.

Yes. Shift differentials (flat dollar or percent premium for second, third, and weekend shifts), lead-person premiums, hazard pay, and temporary upgrade pay are all rule-driven inside the time and attendance system. Once an employee clocks into a qualifying shift, the premium attaches to those hours automatically and flows through to regular-rate-of-pay overtime calculations. No supervisor math, no spreadsheet adjustments at the end of the week.

Yes. We support non-union shops, union shops, and mixed workforces where one facility is organized and another is not. For union employees we handle CBA-specific wage scales, step increases, union dues deductions, pension and health-and-welfare remittances, and certified reports to the fund administrators. For non-union employees we run the standard PEO stack. Benefits, workers' comp, compliance. Without the contract obligations. One platform, two sets of rules, one payroll run.

50-State Coverage

Compliance rules for your state, at a glance.

Click any state to see minimum wage, paid leave, pay transparency laws, and upcoming deadlines.

Open state compliance map →

Let's talk about your manufacturing company's HR needs.

Whether you run a single-plant operation with 50 employees or a multi-site manufacturer with 500+, we will show you exactly how we handle OSHA compliance, multi-shift payroll, and workers' comp.

Talk to a Manufacturing Specialist → 855-565-8747